Smoked Shotgun Shells Recipe BBQ Lovers Swear By

Date: December 09, 2024
Author: Ayesha Ameen

Intro / Storytelling Opening

Nothing screams backyard barbecue like the sizzle of stuffed peppers or “shotgun shells” smoking slowly over the grill. This smoked shotgun shells recipe is legendary among BBQ enthusiasts for its bold flavors, tender pasta, smoky cheese, and spicy, savory filling.

The magic lies in perfectly hollowed pasta shells, stuffed with a rich mixture of sausage, cream cheese, and spices, then smoked to perfection. Every bite is a burst of smoky, cheesy, meaty goodness that keeps your guests coming back for more. It is the ultimate finger-friendly appetizer or side dish for BBQ gatherings.

Perfect for weekends, game day, or any time you want to impress without complicated prep, this recipe is worth every smoky minute.

Image Prompt:
Close-up of smoked stuffed pasta shells on a wooden BBQ platter, melted cheese bubbling, smoky aroma rising, garnished with parsley, outdoor grill background, ultra-realistic food photography

Ingredients List

For the Shells

  • 20 large pasta shells
  • 1 teaspoon salt for boiling water

For the Filling

  • 1 pound Italian sausage, casings removed
  • 8 ounces cream cheese, softened
  • ½ cup shredded cheddar cheese
  • 2 cloves garlic, minced
  • 1 teaspoon smoked paprika
  • ½ teaspoon black pepper
  • ½ teaspoon red chili flakes (optional for heat)
  • 2 tablespoons chopped fresh parsley

For Topping

  • ½ cup shredded mozzarella cheese
  • 1 tablespoon chopped fresh parsley

Image Prompt:
Flat lay of smoked shotgun shell ingredients including large pasta shells, sausage, cream cheese, cheddar, garlic, paprika, parsley, and shredded mozzarella, rustic kitchen background, bright natural light

Substitution Suggestions

  • Sausage alternative: Use chorizo or turkey sausage.
  • Cheese alternative: Swap cheddar with pepper jack for extra spice.
  • Dairy-free: Use plant-based cream cheese and vegan cheese.

Dietary Swaps

  • Gluten-free: Use gluten-free pasta shells.
  • Low-sodium: Use low-sodium sausage and cheese.

Timing

  • Prep Time: 20 minutes
  • Cook Time: 1 hour
  • Total Time: 1 hour 20 minutes

Smoking takes patience, but the combination of flavors and textures makes it a crowd favorite.

How to Make It

Step 1. Cook the Pasta

Boil pasta shells in salted water until al dente. Drain and set aside.

Tip: Slightly undercooked shells hold filling better during smoking.

Image Prompt:
Hands lifting cooked pasta shells from pot, steam rising, bright kitchen light, realistic cooking scene

Step 2. Prepare the Filling

In a skillet, cook sausage until browned and fully cooked. Drain excess fat and let cool slightly.

Mix sausage with cream cheese, cheddar, garlic, smoked paprika, black pepper, and chili flakes. Stir until creamy and well combined.

Step 3. Stuff the Shells

Fill each pasta shell generously with the sausage mixture. Place stuffed shells on a greased smoker-safe tray.

Image Prompt:
Hands filling large pasta shells with sausage-cream cheese mixture, creamy texture visible, rustic kitchen background

Step 4. Smoke the Shells

Preheat smoker to 225°F (107°C). Smoke shells for 45–60 minutes until smoky aroma is infused. Sprinkle mozzarella on top for the last 10 minutes of smoking to melt.

Sensory cue: The shells should have a light golden top and a rich smoky scent.

Step 5. Garnish and Serve

Remove from smoker, sprinkle fresh parsley, and serve warm.

Image Prompt:
Platter of smoked stuffed shells with melted cheese, parsley garnish, smoke haze in background, rustic BBQ setting, inviting presentation

Nutritional Information (Per 2 Shells)

  • Calories: approximately 320
  • Protein: 18 grams
  • Fat: 22 grams
  • Carbohydrates: 15 grams
  • Fiber: 1 gram
  • Sodium: approximately 650 milligrams

Sausage provides protein and flavor while cheese adds richness. Smoking enhances flavor without adding extra fat.

Healthier Alternatives

  • Use turkey or chicken sausage to reduce fat.
  • Swap cheese for reduced-fat versions.
  • Gluten-free pasta keeps the dish suitable for sensitive diets.
  • Serve with a side of grilled vegetables for added fiber.

Serving Suggestions

  • Perfect as a game-day appetizer or party platter.
  • Pair with smoked meats or grilled vegetables.
  • Serve with BBQ sauce or spicy aioli for dipping.
  • Great for buffet tables at family gatherings.

Image Prompt:
BBQ platter with smoked shotgun shells, dipping sauces in small bowls, rustic outdoor setting, vibrant natural light, inviting for parties

Common Mistakes to Avoid

  • Overstuffing shells, which can cause breakage.
  • Skipping the cooling of sausage mixture, which may make filling runny.
  • Smoking at too high a temperature, which can dry out the shells.
  • Using under-seasoned filling, which reduces impact.

Storing Tips

Refrigeration

Store cooled shells in an airtight container for up to three days.

Reheating

Reheat gently in the oven at 350°F (175°C) for 10–15 minutes.

Make-Ahead

Prepare filling and shells ahead, then smoke when ready to serve.

Freezing

Freeze stuffed shells unbaked for up to one month. Reheat from frozen by baking or smoking.

Conclusion

This smoked shotgun shells recipe proves that smoky, cheesy, savory pasta can steal the spotlight at any BBQ. Finger-friendly, deeply flavored, and irresistibly cheesy, these shells will become a staple for gatherings and parties.

Smoked low and slow, served hot, and garnished with parsley, they are guaranteed to impress every BBQ lover.

Frequently Asked Questions (FAQs)

1. Can I use store-bought cooked sausage?
Yes, but fresh sausage provides better flavor and texture.

2. Can I bake instead of smoke?
Yes, bake at 375°F (190°C) for 25–30 minutes, but flavor will be less smoky.

3. How spicy are these shells?
Mild to moderate; adjust chili flakes for heat.

4. Can I use smaller pasta shells?
Yes, just adjust filling quantity and cooking time slightly.

5. Can I freeze after smoking?
It is better to freeze unbaked; smoked shells may lose texture.

6. Are these suitable for kids?
Yes, reduce or omit chili flakes for mild flavor.

7. Can I make a vegetarian version?
Yes, use plant-based sausage and omit meat entirely.

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